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Weld.Solutions is your trusted source for knowledge about welding, products, practical applications, and calculators. As an American Welding Society Certified Welding Engineer (CWEng), Inspector (CWI), and Educator (CWE), I am proud to offer a variety of free content that can help you solve common welding problems and optimize your welding processes.

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Follow our guide to achieve the perfect etch. @we

Follow our guide to achieve the perfect etch. @weld.solutions

https://weld.solutions/a-step-by-step-guide-to-etching-welds/

This is a hard wire spray transfer weld on low-carbon steel.

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A lot of people tend to use short circuit transfer

A lot of people tend to use short circuit transfer to get the "stack dimes" look. Personally, I could care less. Here is a .035" short circuit weld where the welder was osciallating to create the stack dimes look. Short circuit is such a low energy process it makes it extremely difficult to penetrate on anything other than sheet metal. If you want to penetrate and have productive welds increase the wirefeed speed to achieve a spray transfer.

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A lot of times, I don't even etch aluminum when ch

Vertical up welds with GMAW can be a challenge. I

Vertical up welds with GMAW can be a challenge. I like to use .035" wire and pulse. Short circuit is fine, but pulse has a very stable arc for vertical up. I always start by dialing in a tight arc length. This weld was made at 225 ipm wire feed speed. What parameters do you use for vertical up? Leave a comment below and check out @weld.solutions

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Complete breakdown of how to etch welds like a pro

Complete breakdown of how to etch welds like a professional is on our website. Visit https://weld.solutions for a full breakdown down. Link is in the bio. @weld.solutions

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Most people have never cut open a weld and looked

Most people have never cut open a weld and looked at the depth of penetration. This is all too common. Here is a FCAW weld in the flat position on relatively thin material (3/16"). Many adjustments could be made to this procedure to improve the weld quality and reduce the overall cost. My first choice would be to move away from flux cored and get into a solid wire or metal cored wire. A clean spray transfer would provide excellent results and likely increase the deposition rate.

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Check out our new tool on our website. Link is in

Check out our new tool on our website. Link is in our bio. @weld.solutions
@weld.solutions

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Weld development. Mechanized GMAW metal cored wire

Weld development. Mechanized GMAW metal cored wire.

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